17mm 5000t Upward Continuous Casting Machine for copper rod
Specifications
1.To produce oxygen free copper rod
2.Suitable for different rod size
3.Induction furnace
4.Servo driving and PLC control
5.Easy maintenance
6.High speed
7.High stability and efficiency
8.Customized design
Brief discription
This upward continuous casting system is used to produce bright and long oxygen-free copper rod. The system is capable of producing directly from cathode copper to bright and long oxygen-free copper rod , copper tube, copper strip and other special shaped copper material . the copper rod diameters will be Ø8mm, Ø12.5 mm, Ø14.4 mm, Ø17 mm, Ø20 mm, Ø25 mm and so on.
As compared with the black copper rod produced by traditional mangler from copper ingot, the rod produced by this new upward continuous casting technology has its advantage of better quality, low production cost, low investment and no pollution in production.
Main Composed
a) furnace
b) Continuous casting machine
c) Rack of directive wheels
d) Speed controller
e) Two-stroke coiler
f) Cooling system
g) Temperature test system
h) Cathode charging system
i ) Electric control system
| No. | Item | Data | | 1 | Model No | SYJ1017-I3 | | 2 | Annual capacity | 5000tons | | 3 | Furnace structure | 3 body (2 melting,1 holding ) | | 4 | Casting Strands | 10 | | 6 | Casting rod diameter: | Ф17mm | | 7 | Upward casting speed | 0～1000mm/min | | 8 | Annual working time | 7920hour | | 9 | Liquid tracking precision | ±2mm | | 10 | Take-up coil standard | Ф700mm × Ф1500mm× 800mm | | 11 | Copper melting velocity | 650kg/h | | 12 | Copper melting power consumption | <350kwh/ton | | 13 | Take-up form | manual adjust | | 14 | Take-up plate driven approach | Pushed by the copper rod | | 15 | Material feeding method | whole piece of electrolytic copper cathode fed by electric hoist | | 16 | Upward driven approach | driven by the AC servo motor, transmission chain is driven by the gapless synchronous cog blet | | 17 | Rod clamping method | manual clamping | | |
Feature
1.Energy-effcient furance,high-efficient of melting,long working life ,a better heating preservation effect.
2.Coil current have warning function, to avoid the stoppage of copper channel.
3.Quick lifting device is usd for installing and channging the crystallizer.high-speed installing(within 10 seconds).Using for emergency situation.
4.The gapless connecting expansion sleeve is used for the traction device,the PLC is used to control the servo motor correctly,and to assure that each order from the PLC is accurate.
5.High accuracy and low backlash planetary reducer is used to make the crystallizing time more accurate,thus to increase the crystallzing quality.
6.The controlling system of furnace temperature uses paperless recorder.which is connected to the manager's computer.All the trmperture records within one moment can be checked ,through which the controlling of the furance temperture can be more effective and the rod quality can be increased.(according to clients' need)
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17mm 5000t Upward Continuous Casting Machine for bright and long oxygen - free copper rod Images
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